Friday, February 22, 2008

Is your roof keeping you up at night?

This is quite possible if it’s made of rusting, corrugated steel. Well these old-rusty-mine-shacks-looking-roofs found in Colorado or Utah “ghost towns” are now the rage among Rocky Mountain West’s architects, and you don’t see them just on old shacks anymore, but on multi-million dollar homes and condos. The main material used for it seems to be “CorTen”, the US Steel brand name for that corrugated weathering steel; the generic product name is “rusty corrugated metal” (RCM.) This material, which is not galvanized, achieves the deep, dark rust much quicker. Proponents assert that the rust patina that forms will protect the steel from further corrosion; this probably is true in very dry climates like the Central Rockies, but won't work so well in a humid, coastal environment. This trend in roofing has not come without strong debate about its functionality and durability. Many argue that "Rusty Roofs” won't have the lifespan of other roofing products. To address this concern, RCM products are designed with a much heavier gauge than normal steel roofing. One problem is that the patina maybe washed off by rain and thus might not offer the intended protection. Also, rust stains in the areas where the water runs off the roof should be anticipated. Finally, it is imperative to keep such roofs free of debris and falling objects in order to keep the gauge of rust from being disturbed. Now, you can sleep tight.

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